FRONT SUSPENSION MEMBER (for Hatchback) > REMOVAL

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1. POSITION FRONT WHEELS FACING STRAIGHT AHEAD


2. REMOVE COLUMN HOLE COVER SILENCER SHEET


    C229653
  1. Remove the 2 clips and the column hole cover silencer sheet.



3. SEPARATE STEERING SLIDING YOKE SUB-ASSEMBLY


    C242330
  1. Use a seat belt to fix the steering wheel assembly, in order to avoid breakage of the spiral cable.



    C245426E02
  1. Place matchmarks on the steering sliding yoke sub-assembly and the steering gear assembly.

    Text in Illustration 
    *1
    Steering Sliding Yoke Sub-assembly
    *a
    Matchmark
  1. Loosen bolt A, remove bolt B and separate the steering sliding yoke sub-assembly from the steering gear assembly.



4. SEPARATE NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY


    C251207E01
  1. Remove clip A, separate clip B from the body and separate the No. 1 steering column hole cover sub-assembly.

    NOTICE:
    Do not damage clip B.


5. REMOVE FRONT WHEEL


6. SEPARATE FRONT STABILIZER LINK ASSEMBLY LH


    C235696
  1. Remove the nut and separate the stabilizer link assembly LH from the front stabilizer bar.

    HINT:
    Using a socket hexagon wrench 6 to hold the stud.


7. SEPARATE FRONT STABILIZER LINK ASSEMBLY RH

HINT:
Use the same procedure for the RH side as for the LH side.


8. SEPARATE TIE ROD END SUB-ASSEMBLY LH


    C265509
  1. Remove the cotter pin and the castle nut.



    C172757E03
  1. Install SST to the threaded section of the tie rod end sub-assembly.

    SST
    09960-20010   (09961-02060)

    NOTICE:
    Make sure the upper ends of the threaded section of the tie rod end and SST are aligned.


  1. Using SST, separate the tie rod end sub-assembly from the front axle assembly.


    C249935E02


    Text in Illustration 
    *1
    Center Nut
    -
    -
    *a
    String
    *b
    Molybdenum Grease Application Area
    *c
    Place the wrench here
    *d
    Turn
    SST
    09960-20010   (09961-02010)

    NOTICE:
    1. Apply molybdenum grease to the bolt threads and the tip of SST.
    2. Make sure to tie the string of SST to the vehicle to prevent SST from dropping.
    3. Install SST so that A and B are parallel.
    4. Be sure to place the wrench on the part indicated in the illustration.
    5. Do not damage the ball joint dust cover.
    6. Do not damage the front disc brake dust cover.


9. SEPARATE TIE ROD END SUB-ASSEMBLY RH

HINT:
Use the same procedure for the RH side as for the LH side.


10. SEPARATE FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY LH


    C107513
  1. Remove the clip and the castle nut.



    C172759E05
  1. Install SST to the threaded section of the lower ball joint.

    SST
    09960-20010   (09961-02060)

    NOTICE:
    Make sure the upper ends of the threaded section of the lower ball joint and SST are aligned.


  1. Using SST, separate the front lower suspension arm from the front axle assembly.


    C265987E01


    Text in Illustration 
    *1
    Center Nut
    -
    -
    *a
    String
    *b
    Molybdenum Grease Application Area
    *c
    Place the wrench here
    *d
    Turn
    SST
    09960-20010   (09961-02010)

    NOTICE:
    1. Apply molybdenum grease to the bolt threads and the tip of SST.
    2. Make sure to tie the string of SST to the vehicle to prevent SST from dropping.
    3. Install SST so that A and B are parallel.
    4. Be sure to place the wrench on the part indicated in the illustration.
    5. Do not damage the lower ball joint dust cover.
    6. Do not damage the drive shaft outboard joint boots.
    7. Do not damage the front disc brake dust cover.


11. SEPARATE FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY RH

HINT:
Use the same procedure for the RH side as for the LH side.


12. SUSPEND ENGINE ASSEMBLY (for Automatic Transaxle)


    C244542
  1. On a flat location, set the attachment, plate lift attachment, and wooden block in the positions shown in the figure, and set the engine assembly.

    Text in Illustration 
    V100155
    Attachment Placement Positions

    NOTICE:
    1. Set the engine assembly with transaxle so that it is horizontal.
    2. Never attach the attachment and plate lift attachment to the oil pan section of the automatic transaxle.


13. SUSPEND ENGINE ASSEMBLY (for Manual Transaxle)


    C244599
  1. On a flat location, set the attachment, plate lift attachment, and wooden block in the positions shown in the figure, and set the engine assembly.

    Text in Illustration 
    V100155
    Attachment Placement Positions

    NOTICE:
    1. Set the engine assembly with transaxle so that it is horizontal.
    2. Never attach the attachment and plate lift attachment to the oil pan section of the manual transaxle.


14. REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY


    C213131
  1. Remove the bolt and separate the engine moving control rod.



    C233132
  1. Place wooden blocks or plate lift attachments in the positions shown in the illustration and set an engine lifter underneath the front suspension crossmember sub-assembly.

    Text in Illustration 
    V100135
    Front of the Vehicle
    V100144
    Attachment Placement Positions

    NOTICE:
    1. Place the wooden blocks or plate lift attachments so that the front suspension crossmember sub-assembly is level.
    2. As the front suspension crossmember sub-assembly is very heavy, be sure to support it securely.


    A246188
  1. Remove the 6 bolts and front suspension crossmember sub-assembly.



15. REMOVE MANUAL STEERING GEAR


    C244486
  1. Remove the 2 bolts, 2 nuts and the manual steering gear from the front suspension crossmember.

    NOTICE:
    Keep the nut from rotating while turning the bolt.


16. REMOVE FRONT NO. 1 STABILIZER BRACKET LH


    C237197
  1. Remove the 2 bolts and the front No. 1 stabilizer bracket LH.



17. REMOVE FRONT NO. 1 STABILIZER BRACKET RH

HINT:
Use the same procedure for the RH side as for the LH side.


18. REMOVE FRONT STABILIZER BAR


19. REMOVE FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY LH


    C235698
  1. Remove the bolt and the front lower suspension arm sub-assembly LH.



20. REMOVE FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY RH

HINT:
Use the same procedure for the RH side as for the LH side.


21. REMOVE ENGINE MOVING CONTROL ROD COVER (for Cold Area)


    C235697
  1. Remove the 2 clips and the engine moving control rod cover.



22. REMOVE ENGINE MOVING CONTROL ROD


    C213122
  1. Remove the bolt and the engine moving control rod.