DRIVE BELT (for Sedan) > INSTALLATION



1. INSTALL FAN AND GENERATOR V BELT
  1. Provisionally install the fan and generator V belt onto each pulley.

    NOTICE:
    1. Make sure that there is no foreign matter or liquid, such as oil, on the belt and pulleys.
    2. Make sure that the V belt is securely fitted into the rib grooves of the pulley.


2. ADJUST FAN AND GENERATOR V BELT


    A116198E02
  1. Insert an adjusting bar between the engine mounting bracket and generator assembly. Pull the adjusting bar toward the vehicle front to adjust the generator V belt tension (Click here).

    Text in Illustration 
    *a
    OK
    *b
    NG

    NOTICE:
    Do not insert the adjusting bar between the camshaft timing oil control valve assembly and generator assembly. It could damage the camshaft timing oil control valve assembly.


    A116197E01
  1. First tighten bolt A, then tighten bolt B.

    Torque:
    19 N*m{ 189 kgf*cm , 14 ft.*lbf } for bolt A
    54 N*m{ 551 kgf*cm , 40 ft.*lbf } for bolt B


3. INSPECT FAN AND GENERATOR V BELT


B000543
  1. Check the belt for wear, cracks or other signs of damage.
    If any of the following defects is found, replace the V-ribbed belt.

    HINT:
    1. The belt is cracked.
    2. The belt is worn out to the extent that the wires are exposed.
    3. The belt has chunks missing from the ribbed groves.


    B075171E12
  1. Check that the belt fits properly in the ribbed grooves.

    Text in Illustration 
    *a
    CORRECT
    *b
    INCORRECT

    HINT:
    Check with your hand, to confirm that the belt has not slipped out of the grooves on the bottom to the pulley. If it has slipped out, replace the V-ribbed belt. Install a new V-ribbed belt correctly.


    A116200E04
  1. Inspect the V belt deflection and tension.

    Text in Illustration 
    *A
    w/o Air Conditioner
    *B
    w/ Air Conditioner

    Deflection:
    Item
    Specified Condition
    New belt
    8.0 to 9.0 mm (0.31 to 0.35 in)
    Used belt
    12.5 to 13.5 mm (0.49 to 0.53 in)

    Tension:
    Item
    Specified Condition
    New belt
    700 to 800 N (71 to 82 kg, 157 to 180 lb)
    Used belt
    300 to 400 N (31 to 41 kg, 67 to 90 lb)
    If the V belt deflection is not as specified, adjust it.

    HINT:
    1. When inspecting the V belt deflection, apply 98 N (10 kgf) tensile force to it.
    2. Perform the V belt inspection and adjustment while the engine is cold.
    3. V-ribbed belt tension and deflection should be checked immediately after installation of a new belt, and after cranking the engine when inspecting a used belt.
    4. Check the V belt deflection at the point between the specified pulleys where the deflection is greatest.
    5. When installing a new belt, set its tension to the intermediate value of the specification.
    6. When inspecting a belt which has been used for over 5 minutes, apply the Used Belt specifications.
    7. When reinstalling a belt which has been used for over 5 minutes, adjust its deflection and tension to the intermediate values of each Used Belt specification.
    8. V-ribbed belt tension and deflection should be checked after 2 revolutions of engine cranking.
    9. When using a belt tension gauge, confirm its accuracy by using a master gauge first.


4. INSTALL ENGINE UNDER COVER RH